Customized High Precision Aluminum Carbon Steel Lost Wax Casting

• Customization: Available
• Casting Method: Thermal Gravity Casting
• Process: Investment Casting
• Model NO.: QY-TD-1005
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Aluminum Alloy
• Surface Preparation: Sand Blast
• Surface Roughness: Ra6.3
• Machining Tolerance: +/-0.01mm
• Standard: AISI
• Certification: CE, RoHS, ISO 9001:2000, ISO 9001:2008
• Item: Metal Casting Parts
• Technics: Die Casting/Steel Casting/etc.
• Tolerance: 0.01 mm
• Lead Time: Various
• Transport Package: Packing
• Specification: customized
• Trademark: OEM
• Origin: China
• Package Size: 30.00cm * 30.00cm * 25.00cm
• Package Gross Weight: 3.000kg

Product Description

Products Description
 

Business Type	Manufacture
Key words	CNC machining parts, precision CNC parts, CNC turning parts, CNC milling parts, metal parts, CNC parts, CNC machinery parts, Mechanical components, auto parts. Die casting parts, Metal stamping parts, sheet metal fabrication.
Materials	Aluminum, stainless steel, brass, copper, carbon steel, plastic (POM, PVC, PEEK, PU etc), alloy steel, titanium, Iron, spring steel, bronze.
Processing	CNC machining, CNC lathe/turning, 3/4/5 axis CNC milling, wire-cutting, EDM, grinding, Drilling, tapping etc.
Surface treatment	Anodized, passivation, heat treatment, painting, power coating, black oxide, silver/gold plating, electrolytic polishing, nitrided, phosphating, sandblasting, nickel/zinc/chrome/TiCN plated.
Application Industry	Aerospace, automotive, medical, telecommunications, electronic, packing, sensors, optical instruments, computers, motorcycles, bicycles,scooter etc.
Quality control	100% full inspection for small QTY, ISO sampling inspection for mass productions.
Max Tolerance	+/- 0.02mm
Certificates	ISO9001:2008
Lead Time	1.Samples delivery:5-7 working days 2.Orders delivery:15-20 working days
Shipping Terms	1) 0-500kg: express & air freight priority (DHL, FedEx, UPS, NTN) 2) >500kg: sea freight priority 3) As per customized specifications
Packing	Bubble wrap/pearl wool + Carton or Pallet; As per customized specifications
Sea Port	Guangzhou/Shenzhen/Hong Kong
Payment terms	T/T in advance, PayPal or Western Union is acceptable.
Trade Terms	EXW, FOB, CIF, As per customer's request
Drawing format	PDF, DWG, CAD, DXF, STEP, IGS etc
Note	All cnc machining parts are custom made according to customer's design drawings or exsiting samples, we have no any ready parts in stock for sales. If you have any cnc machining parts need to be made, please feel free to send your kind drawings/samples to us.

What Is Investment Casting?

Investment casting is a manufacturing process in which a wax pattern is used to shape a disposable ceramic mold. Then this is usually cast with molten metal, such as carbon steel castings, alloy steel castings and stainless steel castings.  This process can also be referred to as "precision casting" or "lost wax casting".

These castings are used around the world in a wide range of products and industries. For example, our investment castings play a crucial role in the in the industries of Agricultural Equipment, Mineral Processing, Mining Equipment, Oil & Gas Industry, Ground Engaging & Heavy Equipment, Automobile Industry, Railway Industry, Ship Building Industry, Cement Industry, Power Industry, etc. Key products include Grate Bars & Plates, Bi-metals, Crusher & Shredder Parts, Wear Resistant Parts, Hydraulic Fittings, Valve & Pump Parts, Bucket Teeth & Adapters, and other casting with machining parts.


Description:
1.Product Name: Lost Wax Casting Part
2.Casting Process: Lost wax casting, investment casting, precision casting, water glass casting, silica sol casting and machining.
3.Material: Carbon steel, alloy steel, high chromium iron, high manganese steel, heat-resistance stainless steel and general stainless steel etc.
4.Material Standard: ASTM, AISI, DIN, BS, JIS, NF, AS, AAR, ISO, GB, etc.
5.Max linear Size: 1200mm; Max Diameter Size: 800 mm.
6.Casting Weight: 0.2~90Kg.
7.Casting Dimension Tolerance: As per ISO 8062 Gr. CT7-CT8.
8.Casting Surface Roughness: Ra 6.3um~12.5um.
9.Trade Item: FOB Ningbo or Shanghai, China. CIF XX
10.Lead Time: 35-45 days(Details as per order quantity).
11.Software for Drawings: JPG, PDF, Auto CAD, Solid works, ProE, etc.
12.Heat Treatment: High Frequency Quenching, Medium Frequency Quenching, Carburizing and Quenching, Oil Quenching, Water Quenching, Normalizing, Tempering, Annealing, etc
13.Machining Capacity: CNC machining shop, lathe, milling machine, drilling machine, boring machine, grinding machine and outsourcing with our audited machining suppliers as per drawing specification.
14.Surface Treatment: Cold/ Hot Zn plating, blackening treatment, Cr plating, powder coating, Anti-rust paint, Surface Paint, Coated Anti-Rust Water, Anti-Rust Oil, etc
15.Inspection: Implement with destructive and non-destructive tests, including chemical analysis, dimensional inspection, mechanical properties test, metallographic observe, hardness test, MPI, LPI, and UT test. We are also co-working with international third-party testing labs to make sure all our customers' requirements are satisfied.
16.Packing: Wood carton, fumigation or plywood box, metal box or according to customers' requirement.
17.Quality System Certificate: ISO9001:2008, TS16949
18.Service Area: Performance in the industries of Agricultural Equipment, Mineral Processing, Mining Equipment, Oil & Gas Industry, Ground Engaging & Heavy Equipment, Automobile Industry, Railway Industry, Ship Building Industry, Cement Industry, Power Industry, etc. Key products include Grate Bars & Plates, Bi-metals, Crusher & Shredder Parts, Wear Resistant Parts, Hydraulic Fittings, Valve & Pump Parts, Bucket Teeth & Adapters, and other casting with machining parts.
If you have any project for lost wax casting part, please feel free to send us for offer!

Product Show
 

 

 

Investment Casting Process

 

NO:1 Metal Die Casting
Based on the drawings and requirements of the desired cast part,the metal die or mold,usually in aluminum, will be design and produced.The cavity will form the same sized and structure of desired cast part.

NO:2 Wax Injection
Also as known as pattern formation,Lost wax casting patterns are created by injecting molten wax into the metal die above.  
 

NO:3 Slurry Assembly
The wax patterns are then attached to a gating system,which usually is a set of channels through which a molten metal flsows to the mold cavity.After that,a structure like a tree is formed,which is suitable for mass production.
 

NO:4 Shell Building
The investment casting outer shell casing is built up through dipping into a ceramic bath and then immediately coated with sand for several times.
 

NO:5 De-waxing
The inner cavity of precision investment casting is then dewaxed,which leaves a hollow outer ceramic shell layer.The hollows are just the same space as the desired castings.
 

NO:6 Pre-Pouring Analysis
Pre-pouring analysis means that the foundry need to check and analyse the chemical composition of the molten metal to see if they are meet the require numbers or the stardard.some times,this analysis would be made several times.

NO:7 Pouring & Solidification
The ceramic shell with cavity should be pre-heated before pouring.This prevents shock and the ceramic shell from cracking once the liquid metal at a high temperature is poured into the cavity.
 

NO:8 Sawing or Cutting
Once the metal has cooled and solidified,the cast part is then removed from the gating system tree cluster via shaking,cutting or friction sawing off the individual cast part.
 

NO:9
Shot Blasting and Secondary Processing
The casting part is then fully customized through grinding or additional heat treatments.Secondary machining or surface treatment might also be required depending on the requirements or the part.
 

NO:10 Packing and Delivery
Then the lost wax casting part will be fully tested for the    dimensions,surface,mechanical properties and other required tests before packing and delivery.