Customized Steel Lost Wax Casting Valve Stainless Steel Aluminum Investment Casting Parts

• Casting Method: Thermal Gravity Casting
• Process: Investment Casting
• Molding Technics: Gravity Casting
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: QY-TD-1035
• Application: Agricultural Machinery Parts
• Material: Aluminum Alloy
• Surface Roughness: Ra6.3
• Certification: CE, RoHS, ISO 9001:2000, ISO 9001:2008
• Color: Custom
• Dimension: Custom
• Tolerance: +/-0.05~+/-0.1mm
• Lead Time: Depend on Quantity
• Transport Package: Packing
• Specification: customized
• Trademark: OEM
• Origin: China
• Package Size: 27.00cm * 26.00cm * 6.60cm
• Package Gross Weight: 1.900kg

Product Description

Customized Steel Lost Wax Casting Valve Stainless Steel Aluminum Investment Casting Parts

Product Description

 

 

MAIN PARTICULARS
Material for mould	H13,DIEVAR,QDN,8407,2344V,TQ1,2343,SKD61, 45#steel,etc.
Heat treatment for mould	Hardened, HRC50~55
Mould features	Advanced design,   Logical structure,   High precision,    Qualified materials, Long lifetime, Short delivery time.
Material for product	Aluminum & Aluminum alloy  A356, A360, A380, A390, ADC-12,ADC10,Zinc & Zinc alloy. ZA-3,ZA-5,ZA-8,alloy steel,Nodular,Titanium.Zinc,zinc alloy,stainless steel.gray iron.ductile Iron.Brass.aluminum alloy.alloy steel,carbon steel,
Standard	ASTM, ASME, DIN, JIS, ISO, BS, API, EN
Certificate	ISO9001, CE, TUV, SGS or as your requirement to do test by the third party
Tolerance	Up to +/- 0.002mm
Dimension	As per customers' request
Processing	Step1: Die Casting/sand casting/gravity casting Step2: CNC turning, CNC turning and milling compound processing, 3/4/5 axis CNC milling, drilling, wire-cutting, EDM, grinding etc. Step3: Surface treatment
Surface	Anodize, Plating, Brushing, Polishing, Blackened, Powder coating, Sandblasting, Laser engraving, ED- Coating, Chromate Plating, Zinc Plating, Dacromat Coating, etc.
Marking	as per clients' requirements
Inspection	material, dimension, heat treatment, hardness, NDT, surface
Quality	ISO9001, PPAP control production
Lead time	20-30days for sample, consult with customer for mass production
Delivery	Express for sample, ocean shipping/air for mass production
Our Capabilities	CNC machining, CNC center machining, drilling, milling, turning, grinding, tapping, die casting, casting, forging, stamping
Engineering&manufacturing services	R&D process, tooling and gauging design, product design Integrated CAD/CAM system, test and measuring
Packing	Eco-friendly pp bag / EPE Foam /Carton boxes or wooden boxes As customer's specific requirements
Others	Recyclable, in line with environmental requirements and standards, and reliable

 

 

Investment Casting Process

 

NO:1 Metal Die Casting
Based on the drawings and requirements of the desired cast part,the metal die or mold,usually in aluminum, will be design and produced.The cavity will form the same sized and structure of desired cast part.

NO:2 Wax Injection
Also as known as pattern formation,Lost wax casting patterns are created by injecting molten wax into the metal die above.  
 

NO:3 Slurry Assembly
The wax patterns are then attached to a gating system,which usually is a set of channels through which a molten metal flsows to the mold cavity.After that,a structure like a tree is formed,which is suitable for mass production.
 

NO:4 Shell Building
The investment casting outer shell casing is built up through dipping into a ceramic bath and then immediately coated with sand for several times.
 

NO:5 De-waxing
The inner cavity of precision investment casting is then dewaxed,which leaves a hollow outer ceramic shell layer.The hollows are just the same space as the desired castings.
 

NO:6 Pre-Pouring Analysis
Pre-pouring analysis means that the foundry need to check and analyse the chemical composition of the molten metal to see if they are meet the require numbers or the stardard.some times,this analysis would be made several times.

NO:7 Pouring & Solidification
The ceramic shell with cavity should be pre-heated before pouring.This prevents shock and the ceramic shell from cracking once the liquid metal at a high temperature is poured into the cavity.
 

NO:8 Sawing or Cutting
Once the metal has cooled and solidified,the cast part is then removed from the gating system tree cluster via shaking,cutting or friction sawing off the individual cast part.
 

NO:9
Shot Blasting and Secondary Processing
The casting part is then fully customized through grinding or additional heat treatments.Secondary machining or surface treatment might also be required depending on the requirements or the part.
 

NO:10 Packing and Delivery
Then the lost wax casting part will be fully tested for the    dimensions,surface,mechanical properties and other required tests before packing and delivery.